Product Code : 12
The ADVANTAGE 400 is a CNC system up to 5 axis. +/-10V as well as stepper output is available. The system is based on the powerful PMAC2 axis controller in association with an embedded PC104 computer. The front panel includes a flat screen, F-keys and keyboard for easy programming, debugging and management of the machine. The back panel includes all connectors for an easy and complete machine connection COMPACT OPERATOR PANEL
8.4� LCD TFT Color Flat Panel Monitor 800x600 Display, Complete CNC standard keyboard with Alphanumeric Keys, F1-F10 Functions keys, Cycle Start / Cycle Stop / Reset buttons, Feed-rate potentiometer, Hand-Wheel 50 ppr, USB-Interface for Keyboard and other USB compatible peripherals.
EMBEDDED PC104 COMPUTER
586, 166 MHz CPU, 128MB SDRAM, 16MB Flash Disk, Windows CE.net Operating System,
Optional Flash Memory 32/64/128 MB and Ethernet RJ 45 interface
POWERFULL MULTI-AXIS CONTROLLER
Based on the DELTA TAU’s PMAC2 technology, 40 MHz DSP563xx CPU (80 MHz 560xx equivalent), 128k x 24 internal zero-wait-state SRAM, 512k x 8 flash memory for user backup & firmware
COMPLETE CNC SOFTWARE INTERFACE Provides all the pages to monitor, create and control the CNC Machine. Position display, program editor, messages, tools management are simple and quick to set up. RS274 G-code language with Linear, Circular and Spline interpolations and DNC-interface for running long programs from external memory and with up to 64 PLC’s for I/Os and machine sequences management the Advantage 400 is unsurpassed.
HARDWARE INTERFACE IN/OUT 32 Inputs 12 - 30V, Opto-Isolated sourcing 16 Outputs 30V Screw Terminals AMP 1 +/10V Axes – Command Signal, AMPENA AMP-FLT FLG 1 LIMIT +, LIMIT-, HOME, USER inputs STP Pulse-Direction Interface for Axes 1 - 4 ENC1..ENC4 4 x RS422 Encoder Input 5V, max 10MHz Frequency ENC 5 / HW1 1 x RS422 Encoder Input 5V, max 10MHz Frequency (for 5th Axes or Hand-Wheel) ANA1 2 x Analog out 12bit, 3 x Analog in 12bit ENC 6 6th axes RS422 Encoder Interface Option RS 232 PMAC2 Serial Interface RS 232 PC104 COM 1 or COM 2 RS232 / RS485 (Optional) USB USB 1 PC-Interface Printer Parallel PC port VGA VGA 15-pin Connector Ethernet LAN Connection XX1 Multiplexed I/O (JTHW) for extended Control Panel and extra I/Os Power Input 110 VAC / 230VAC Dimensions 304.6W x 205H x 100D
CNC Panel
· 8.4� TFT Colour LCD
· Keyboard
· USB Interface
· Feed potentiometer
· Hand Wheel
Embed. PC104 Computer
Optional
Axis Controller
PMAC technology.
I/O Section
0-10V
GENERAL DESCRIPTION
The ADV400 has been packaged using standard cable types, connectors available worldwide at common electronics suppliers, and industry electrical interfaces. All of this increases serviceability, reduces integration costs, and minimizes system complexity.
Most machines require a software interface for user interaction. We supply one HMI to fit the needs of standard CNC machine tools. This interface contains many features that CNC operators enjoy. It also takes advantage of the power of the internal PMAC104 motion controller plus PC104 embedded computer to give many high level features to an otherwise simple system.
In addition to the ADV400CNC HMI and anticipating the need for flexibility we have designed the system in such a way that programmers familiar with any of the common software development tools can create custom HMI’s.
Up to 64 PLC’s can be implemented in to the system for user I/O and machine sequence management. These can be used for tool management, work offset management or status management.
BUILT IN FEATURES
Lead screw and planar compensation, Backslash compensation
Move until trigger, fast Capture of positions, Compare of positions with rapid output toggling
Master-Slave capability, External time-base feature for synchronization of part program to an external encoder.
MACHINE SET UP
The entire machine configuration is made from four interactive input screens. First you define the axis
characteristics. Then configure the axis I/O. Choose the axis reference methodology. Finally select general axis and CNC options. After these four steps the axes are configured for the CNC environment.
CNC INTERFACE SOFTWARE
Machine operators will be pleased with the information available in the CNC interface. The colors, text size, and layout of the CNC pages make data easy to find and use. The main page provides the operator with critical machine data at a glance. Data entry and message pages use common windows interfaces which are easy to understand and use.
The machine setting (Turning or Milling, axis definitions, axes reference sequence...) is easy performed by interactive screens.
Custom HMI
Special HMI requirements are easy to implement. Just pick the communications driver matching your operating system from the list below. Then choose your programming environment and start creating a custom HMI.
Axis Tuning Tools
Easy Tuning!
Auto-Tuning with just one slider to make Axes softer or stiffer. Integrated automatic Plot function for performances check.
Advanced functions for modifying Auto-Tune or Test move parameters.
The Advantage 400 CNC interface provides all CNC functionality to tailor the display to suit the user, a fully featured program editor, that allows the user easy access to part programs, a message display making operation and diagnostics fast and efficient and many more valuable features such as tool management etc.
All user programs and parameters are managed from a password protected development environment. Create custom sub-routines and PLC sequences specifically suited to your machine using an easy to learn structured text programming language.
symbols.
The system also includes all the necessary programming tools to allow the user to develop PLC’s and subroutines
Milling RS 274 G/M/T Code List
G99 Canned Cycle “R�
Level Return
M00 Program Stop M01 Optional Stop M03 Spindle CW M04 Spindle CCW M05 Spindle Stop M08 Coolant On M09 Coolant Off M19 Spindle Orientation M50 C axe Call
M51 Spindle Call
M30 Prog End & Rewind
M98 Subprogram Call
Txxyy Tool xx call and
compensation yy activation
# 1239, ‘A’ Block, 6th main 3rd cross, Sahakarnagar PO,
Bangalore- 560 092
91-80-23636 178 / m-98802 82775
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